Every project moves through the same six phases. The depth of each phase scales to the program — but the rigor doesn't.
Requirements engineering, benchmarking, concept generation and selection. We anchor the project to measurable success criteria before a single CAD file is opened.
Parametric modeling of assemblies and parts, with FEM and tolerance analysis running in parallel. Decisions are validated continuously, not at the end.
Rapid hardware iterations — SLA, SLS, CNC, sheet metal — sourced and managed in-house. Verification builds expose the unknowns early.
Environmental, mechanical, drop, vibration and lifecycle testing. Evidence is captured against the original spec, with traceable pass/fail.
DFM finalization, cost reduction passes, mold design review and supplier qualification. The product is engineered for the line it will be built on.
T0/T1 evaluation, first-article inspection, ramp support and ongoing line troubleshooting. We stay until production is calm and predictable.