
Pro-D3 Studio Flash
Mechanical design of the Pro-D3 monolight — 3D and surface modelling, FEM simulation, IP testing, drop tests and supplier coordination from concept to volume production.
A representative slice of two decades engineering products for Profoto, Sony Ericsson, AXIS Communications, Husqvarna, Stokke, Scania and many more.

Mechanical design of the Pro-D3 monolight — 3D and surface modelling, FEM simulation, IP testing, drop tests and supplier coordination from concept to volume production.

Studio continuous light with active cooling and large reflector compatibility. Thermal management, machined housing and tolerance work for precision optics alignment.

Mechanical engineering for an AXIS network dome camera — sealing, vandal resistance, optical alignment and weather-proof housing for indoor and outdoor use.

Hinge and housing mechanics for clamshell mobile phones. Tolerance stack-up, snap-fits, drop validation and assembly engineering.

Compact slider phone mechanics with metallised plastic housings, button arrays and integrated speaker grille.

Mechanical hardware for outdoor cellular installations — IP-rated enclosures, mounting systems, thermal and environmental sealing.

Mechanical design contribution to a small satellite program — lightweight structures, deployable systems, vibration-validated hardware.

Robust mechanical assemblies for professional construction tools — impact-resistant covers, service-friendly assemblies, dust and water ingress protection.

Mechanical parts for Scania truck cabs — large injection-moulded structures and assembly engineering for high-volume production.

Glass-fibre reinforced injection-moulded structural component. Topology, rib pattern and weld-line analysis tuned for stiffness and weight.

Folding chassis and wheel assemblies for premium stroller. Safety-critical latches, fabric integration and child-safe materials.

Mechanism and base for a modern office task chair — synchro-tilt mechanism, gas spring integration and durable five-star base.

Two decades of plastic part design and prototype tool manufacture — tool costing, Moldflow, electrode design, EDM, wire EDM and moulding trials.

Personal R&D project — carbon-composite snow-and-water hydrofoil board. Layup design, structural validation and field testing.